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Old 02-11-2024, 03:15 PM   #1
XPFalcon1966
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Smile XP to XR 3speed gearbox upgrade mods needed

Hi
I have an XP with a leaking 3speed gearbox and finding it hard to get it in gear.
Thinking of putting an XR 3 speed synchro in.
Does anyone know what has to be modified for it to work?
Is it worthwhile?
Thanks Heaps
Darryl
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Old 02-11-2024, 08:33 PM   #2
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Default Re: XP to XR 3speed gearbox upgrade mods needed

It’s the “large back” type block, like an XR?
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Old 02-11-2024, 11:23 PM   #3
XPFalcon1966
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Default Re: XP to XR 3speed gearbox upgrade mods needed

I’m not really sure.
It’s an original 170 pursuit.
It has an original 3 speed non synchro gearbox. 4 bolt holes on the top of the gearbox.
Someone told me that it’s best to put a later model gearbox out of an XR falcon.
It’s a much stronger box with synchro in first gear.
Just wondering what modifications I need to make it work for me?
Cheers Darryl
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Old 03-11-2024, 04:40 AM   #4
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Default Re: XP to XR 3speed gearbox upgrade mods needed

That might be the small bellhousing type block unless it’s a very late XP, if so you’ll not find it straightforward to put the later box in. Having the selector shafts and their bushings rehabilitated could be an easier choice.
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Old 03-11-2024, 09:26 AM   #5
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Default Re: XP to XR 3speed gearbox upgrade mods needed

I got caught out once with the difference size bell housing on an XM ute, very frustrating.
Do some measurements to check before proceeding.
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Old 05-11-2024, 12:32 PM   #6
XPFalcon1966
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Thumbs up Re: XP to XR 3speed gearbox upgrade mods needed

Thanks guys!!
I will have to look into it more.
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Old 09-11-2024, 02:58 PM   #7
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Default Re: XP to XR 3speed gearbox upgrade mods needed

Quote:
Originally Posted by XPFalcon1966 View Post
Thanks guys!!
I will have to look into it more.
Oh boy !

So much is involved in doing such !
It's just not a direct swap over !

The XR had a non syn 1st box standard and an option of a Syn box as well.

The tail of the box is shorter for the X member of XP and XR on are longer tail !

The XR on 6 cyl has a wide rear housing to the engine block and the XK-L-M-P are a narrow rear housing to the block. and that's just the start of it all !

A mate had had a XP Hard Top from 1980 on and he put a 221 in it and 4sp box. That was the easy way out back then ! for cost as well !
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Old 10-11-2024, 09:53 AM   #8
XPFalcon1966
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Smile Re: XP to XR 3speed gearbox upgrade mods needed

Hi Mick
Thanks, Mick, It it really does sound like a lot of work
After Much consideration I have decided to go down the original box.
Don’t want to go down that conversion rabbit hole, sounds like fraught with danger.
Going to get a secondhand box and then possibly get this one done up.
Thanks, Darryl
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Old 10-11-2024, 11:18 AM   #9
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Default Re: XP to XR 3speed gearbox upgrade mods needed

Common problem is a worn shifter fork. They just don't push the locking collar in far enough and under load it spits back out. A new fork will push it all the way in.
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Old 10-11-2024, 11:31 AM   #10
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Default Re: XP to XR 3speed gearbox upgrade mods needed

That’s interesting to learn. I’d assumed it was a problem with where the selector shafts entered the main housing, wearing shaft and bore.

Can the fork tips be built up with bronze (eg MIG bronze wire) or brazing?
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