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Old 07-01-2011, 06:30 PM   #1
muzz
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Default AU sump plug

Hi, changed the oil recently on my AU1 4.0l. I noticed a small leak from the sump plug so bought a fibre washer and put it on, but the washer broke (I wasn't really twisting that hard either).

Anyway, as I was trying to temporarily put the bolt back in, it wouldn't go all the way in and I noticed some metal spring poking out of the hole. Probably a helicoil that mechanic had put in in a previous service.

I've put the bolt back in but not all the way. Not sure what to do now, because I wouldn't have a clue how to remove the old helicoil and perhaps replace it. Would it be an expensive job for a mechanic?

I have searched, but most threads relate to fixing a stripped thread.

Would be grateful for any suggestions.

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Old 07-01-2011, 06:38 PM   #2
SirHenry
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Default

Quote:
Originally Posted by muzz
Hi, changed the oil recently on my AU1 4.0l. I noticed a small leak from the sump plug so bought a fibre washer and put it on, but the washer broke (I wasn't really twisting that hard either).

Anyway, as I was trying to temporarily put the bolt back in, it wouldn't go all the way in and I noticed some metal spring poking out of the hole. Probably a helicoil that mechanic had put in in a previous service.

I've put the bolt back in but not all the way. Not sure what to do now, because I wouldn't have a clue how to remove the old helicoil and perhaps replace it. Would it be an expensive job for a mechanic?

I have searched, but most threads relate to fixing a stripped thread.

Would be grateful for any suggestions.
Not sure on how to fix a stripped threat but I do know that a lot of sump plug threads are stripped by people wrenching the sump plug off.

Biggest tip that I was given was to tighten the plug first to break the vacuum then loosen it off. Comes off nice and easy after that.

Good luck amigo
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Old 07-01-2011, 11:11 PM   #3
Bushbasher
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Been there, done that.

Here's my story and fix

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HERS- BFIII Wagon Gold, alloys, dual fuel, bullbar, big tow pack, trans cooler, fully rebuilt HD suspension, Clarion, alarmed, full 2 1/2" sports system, mint body

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Meteorite, dual fuel but otherwise bog stock.

MINE- AUII Fairlane Sportsman Liquid Silver over meteorite,HIDs', Airhog, Eagle Leads, dual fuel, custom rear springs, BA slotted discs + a second one for spares

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Old 14-02-2015, 07:29 PM   #4
aken
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Default Re: AU sump plug

cost me $240 my mechanic got a mobile thread repair bloke in he did it without undoing the engine mounts somehow
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Old 14-02-2015, 07:32 PM   #5
aken
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Default Re: AU sump plug

cost me $240 for a mobile thread repair bloke to come and do it he put a new helicoil in but it still seeps oil
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Old 15-02-2015, 02:55 PM   #6
NCII40
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Default Re: AU sump plug

I bought a sump 12mm sump plug bolt that tappers out to 12.8mm
used 2 sump plug washers
originals they strip pretty easy
you only meant to tighten them to 15nm as per the workshop manual
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Old 15-02-2015, 04:06 PM   #7
Spurious
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Default Re: AU sump plug

Maybe try some Loctite aviation gasket sealant no:3. (The non hardening one)
Put some of that on the thread & around the O ring seal / washer, hopefully that'll stop any leaks.
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Old 15-02-2015, 10:21 PM   #8
mik
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Default Re: AU sump plug

or you can go to ford and get a no. 1 or no. 2 or no. 3 over size sump plug and a tap dependent on what you need and do the job that way.
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Old 17-02-2015, 12:31 PM   #9
STINKY NINJA
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Default Re: AU sump plug

I use a plastic washer and thread tape on mine,never leaks.
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