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Old 22-03-2013, 08:44 PM   #1
TonyBill
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Default different sheet steel gauges

just wondering what gauge steel is best to use for welding sill and subframe repairs?

and what about panels such as doors etc?

TB

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Old 22-03-2013, 09:19 PM   #2
mik
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Default Re: different sheet steel gauges

i believe the ideal gauge is the same as what you are repairing.
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Old 22-03-2013, 09:49 PM   #3
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Default Re: different sheet steel gauges

I got my zinc plated sheet steel from midalia steel in welshpool,give them a buzz and see what sizes they have,i cant remember what size i got.
I just used a piece to patch my inner sill and it worked pretty good.
Just went out to the shed and measured my steel and its between .9 and 1mm(my eyes struggling to read the verniers)
I agree with what was said about using as close a guage to what you are welding,i think factory sheetmetal is between .6 and 1mm.

Last edited by STINKY NINJA; 22-03-2013 at 09:54 PM.
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Old 22-03-2013, 10:36 PM   #4
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Default Re: different sheet steel gauges

thanks guys.

it obviously makes sense to replace like for like, but i dont have a set of callipers. or a knowledge of whats standard.
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Old 22-03-2013, 11:11 PM   #5
gregaust
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Valued Contributor: For members whose non technical contributions are worthy of recognition. - Issue reason: Greg always goes out of his way to provide assistance and support to members of AFF. Greg freely shares his knowledge with people who ask for help and often assists them with obtaining parts and repairs.  A great member of the AFF community. Technical Contributor: For members who share their technical expertise. - Issue reason: Always happy to offer assistance from his own experiences and often posts up photos when someone is having issues finding/locating something they are trying to repair or replace. 
Default Re: different sheet steel gauges

Outer panels 1mm. Some inner sills etc are thicker like 1.2mm, some are 1.6mm
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Old 24-03-2013, 08:41 PM   #6
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Default Re: different sheet steel gauges

in an aid to measuring your sheet metal or stuff in general , you can get very cheap electronic calipers these days, very handy from most tool places for about 20 odd buks.

http://www.custompartnet.com/sheet-metal-gauge
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Old 25-03-2013, 08:31 PM   #7
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Default Re: different sheet steel gauges

16 gauge=1.6mm,18 gauge=1.2mm,20 gauge=1.0mm
All are ok, depends on application,eg. Thinner the metal easier to work.
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